Page 1 of 1

Cutting BIG holes in sheetmetal

Posted: Mon Aug 18, 2003 7:23 am
by ol'68
Hey,
OK all you metal working gurus. Now that I'm about ready to mount an Eberspacher heater in ol'68, I notice I need to cut a few BIG holes in the firewall. How do you cut BIG holes (like 3 1/2 inches) without buggering up the sheetmetal? I did notice an adjustable drill bit at Sears the other day, kind of like a drill bit with a cutter attached to it you can slide in and out from the bit, but it says "drill press only" on the box. Kinda hard to do in a car trunk. :roll:

BTW, the holes in the bug this heater came out of look "factory" cut, they are that nice and clean, so there's got to be a way to do it. Are there metal hole saws?

-ol'68

Posted: Mon Aug 18, 2003 8:14 am
by JC-ATL
If you have a compressor, get a body saw with a fine blade.

If you don't, use a dremel or rotozip.

Posted: Mon Aug 18, 2003 8:53 am
by Rescue912
I have a Milwaukee bi-metal hole saw that will cut up to 4" circles. Just take your time, keep it lubed and it does great.

Posted: Mon Aug 18, 2003 1:20 pm
by ol'68
I'll be right over!!! :lol: :lol: :lol: :shock: