I have a bus (Vanagon) that is pretty wide already, but I want more and I'm also moving more into "rough road" style. I'm somewhere in between at the moment, it actually runs pretty good on bad forest roads with the SUV tires. Right now I'm repairing a lot of damaged panels and going all in is the only way to go I think.

The plan is to spread the wheels even further apart, about an inch on each side and squeeze in a set of Toyo MT, Toyo Open Country, GY Wrangler or similar. At the moment I'm close to perfect ET according to spec. If I don't remember totally wrong I'm at 35 mm. What I've been told down to ET20 is not a problem (there are standard wheels at ET23) and quite a few German guys are at ET0 claiming no problems at all. With that in mind the easy way would be a set of spacers trimming out the rims. But as you can see above I'm going for wide and big rubbers and that might cause some "interesting" road behavior.
At the same time, the front suspension is far from perfect and has an interval with bad camber. I also use a 012 transmission (Audi A6 Turbo -04) and was thinking that it would be great to use a wheel hub in the rear from a newer vehicle with the same bolt pattern as the shafts that are used on the 012 tranny, so I can run a complete drive train with transmission, shafts and hubs that fit together without modifications.
This means fabricating new wishbones (control arms) in front and a new rear swing arm. I could make more room for the tires at the same time, it's kinda tight as it is already.
What do you think, is it a total overkill with the new arms? Will it be decent handling with spacers?
This is where I am a the moment (image too wide for the forum):
http://1.bp.blogspot.com/-Aiaav8ZafEQ/U ... 723354.jpg
This is a measurement taken from thesamba, Christopher made a serious write down on how bad it turns when the Vanagon is raised. Even if I plan to stay at standard height it's not good and turns worse with wider tires.

(Follow the thesamba link to get more data).
Spacers?
All in and start welding?