Removing stuck wheel cylinder pistons

General tips/tricks/tools that could be utilized on any platform.
Bugfuel
Posts: 3011
Joined: Fri Apr 20, 2001 1:01 am

Removing stuck wheel cylinder pistons

Post by Bugfuel »

Don't know if it was here already so I'll share.

If you have wheel cylinders that won't come apart, an easy way to pop the pistons loose is to pull off the brake line and screw in a grease fitting, then pump grease into the cylinder. Works much better than compressed air, and once the piston comes out it won't fly across the garage like it would with air... it just flops out. You still need to clean the grease out of course :)

You can get a variety of different size grease fittings at an auto parts store, I just picked up a box for $13.

I also used the bleeder valve to screw the grease fitting into, works the same but some grease will go into the brake line unless you cap it.
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fusername
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Joined: Sun Jan 28, 2007 11:26 am

Re: Removing stuck wheel cylinder pistons

Post by fusername »

and grease DESTROYS all rubber seals used in brake systems, so any that you get the grease on are now junk, so don't let it get in the lines you plan on using again. rinse well before using, I actually don't know how much I like this idea, unless you have a nice parts tank to rinse em out w/ mineral spirits/saftey kleen etc.
give a man a watch and he'll allways know what time it is. give him two and he can never be sure again.

Things are rarely just crazy enough to work, but they're frequently just crazy enough to fail hilariously.
Bugfuel
Posts: 3011
Joined: Fri Apr 20, 2001 1:01 am

Re: Removing stuck wheel cylinder pistons

Post by Bugfuel »

oh everything will be new. Seals, rubber lines, hard lines, you name it. Just trying to save the cast iron cylinders. Good call though.

I will use brake grease during assembly, and very little of it. It's safe on the rubber parts.
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fusername
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Re: Removing stuck wheel cylinder pistons

Post by fusername »

just pointing it out, I figure you know but who knows who is reading. I didn't know about this fact untill very recently, or atleast not how serious it is. Curious why you are saving the cylinders, are they better than aftermarket or something?
give a man a watch and he'll allways know what time it is. give him two and he can never be sure again.

Things are rarely just crazy enough to work, but they're frequently just crazy enough to fail hilariously.
Bugfuel
Posts: 3011
Joined: Fri Apr 20, 2001 1:01 am

Re: Removing stuck wheel cylinder pistons

Post by Bugfuel »

fusername wrote:just pointing it out, I figure you know but who knows who is reading. I didn't know about this fact untill very recently, or atleast not how serious it is. Curious why you are saving the cylinders, are they better than aftermarket or something?

They are $120 a pop and there's 4 in the front and 2 in the rear. I first tried the left side and they seemed to turn out fine after cleaning and honing.

Another bad mistake some people do, is use copper anti-seize on brake cali[per slider pins. It freezes them up :)
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fusername
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Joined: Sun Jan 28, 2007 11:26 am

Re: Removing stuck wheel cylinder pistons

Post by fusername »

hmm, makes me nervous about my 14 buck sets in my bay, dunno where myboss got em tho.
give a man a watch and he'll allways know what time it is. give him two and he can never be sure again.

Things are rarely just crazy enough to work, but they're frequently just crazy enough to fail hilariously.
Bugfuel
Posts: 3011
Joined: Fri Apr 20, 2001 1:01 am

Re: Removing stuck wheel cylinder pistons

Post by Bugfuel »

fusername wrote:hmm, makes me nervous about my 14 buck sets in my bay, dunno where myboss got em tho.

In my case you pay extra for the star logo ;) And very low production numbers (parts demand) compared to VW.

It's a 1961 Mercedes I'm working on.
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