Type 4 upright conversion.

This is the place to discuss, or get help with any of your Type 4 questions.
luckyrabbit7
Posts: 11
Joined: Mon Nov 02, 2015 5:07 pm

Type 4 upright conversion.

Post by luckyrabbit7 »

I have a type 4 that I want to put in a 70 ghia
I'm overwhelmed by the choices. Cali conversion, DTM or CSP. The more I read , the more confusing it gets.
People say the cali doesn't cool the cylinders evenly.
The DTM doesn't have the thermostat flaps. I know the CSP is another option, but I don't know that much about them
The Cali would be the cheapest and I have a lot of the needed parts. The welding and fab work is definitely doable
Last edited by luckyrabbit7 on Sun Jan 07, 2024 8:44 am, edited 4 times in total.
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Piledriver
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Posts: 22776
Joined: Sat Feb 16, 2002 12:01 am

Re: Type 4 upright conversion.

Post by Piledriver »

The CSP is essentially a pre-built Cali setup, so that's essentially a buy vs build choice..

I live in Dallas Texas area. I know what hot is, as well as humid.
At least its not Houston, where you really can poach eggs in puddles...
...and you can smell Beaumont/Port Arthur/Vidor if the wind blows the wrong way.
(paper mills/chemical plants... I suspect the locals lose any sense of smell within minutes of arrival)

A properly done and installed Cali setup (well sealed engine compartment, no hot side/cooling air mix)
worked just fine on the hot 2L I put im my sons 71 Super. (buy/use a bay bus foam seal for perimeter seal)
The car had some issues, but the engine was never one of them.
The alternator stand I built used bay bus seat hold down bolt to attach a cut down t1 gen stand to some 1/2" aluminum plate.
(No welding at all. Very adjustable but never moved or loosened up once cranked down.)
It first had the cooling system on a handy 1.7 914 motor for awhile, was still a ball to drive.

A engine cover standoff probably helped, but make sure to buy a pair of loaf pans for air cleaner rain hats.
Baker Secret loaf pans worked for lids on my 914 with Webers for ages.

edit: alternator stand, not engine stand.
Last edited by Piledriver on Mon Jan 08, 2024 10:28 am, edited 1 time in total.
Addendum to Newtons first law:
zero vehicles on jackstands, square gets a fresh 090 and 1911, cabby gets a blower.
EZ3.6 Vanagon after that.(mounted, needs everything finished) then Creamsicle.
Bruce.m
Posts: 995
Joined: Sun Aug 11, 2013 1:44 pm

Re: Type 4 upright conversion.

Post by Bruce.m »

Based on my research the CSP kit is fairly decent except for the quality of fit of the glass fibre cylinder shrouds. They do need some work to fit and I suspect they are a bit slack / gappy. That will reduce the efficiency of the cooling.

I decided to buy the CSP alternator stand, plus their pulley. I’ve also bought a 356 alternator pulley which can easily be reversed to shift the belt (CSP sell a reversed beetle pulley).

I will need to cut & drill a piece of aluminium square bar. That’s what the stand attaches to and it doesn’t come with the stand.

I will make the cylinder shrouds using the Cali method of doing a cut’n’shut using two sets of stock t4 tins.
I also plan to either use a cut down doghouse fan shroud (in the style of Salzburg Rally beetles) with cooling flaps / thermo (I rarely see ambient temps above 20C). Or I’ll use a Scat fan shroud with flaps retro fitted.

That’s my plan and I have a good chunk of the parts already but I’ve not done it yet & figured out all the problems!!
luckyrabbit7
Posts: 11
Joined: Mon Nov 02, 2015 5:07 pm

Re: Type 4 upright conversion.

Post by luckyrabbit7 »

I think I will go with the Cali conversion
The DTM is expensive and the wait for one is 6 months out
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