Dual relief case, removing oil gallery plugs.

Who is the best person to rebuild your engine? You...
Acavet
Posts: 25
Joined: Mon May 31, 2010 11:18 pm

Dual relief case, removing oil gallery plugs.

Post by Acavet »

Getting my case ready for shipping off to be cleaned and machined at Rimco.

I want to remove the two oil bypass valves so the case is fully cleaned. I cant get the damn things to budge they are in there so tight.

Any suggestions on how to best break them loose? The slot appears to be slightly concave, are there any tools on the market meant to tightly fit the slot?

Any suggestions how to get these covers loose without stripping the slot on the head?
Ol'fogasaurus
Posts: 17881
Joined: Mon Nov 13, 2006 10:17 pm

Re: Dual relief case, removing oil gallery plugs.

Post by Ol'fogasaurus »

viewtopic.php?f=34&t=139543

If you missed it, this does cover the subject some if not all.

Lee
User avatar
sideshow
Posts: 3428
Joined: Mon Oct 27, 2003 11:00 am

Re: Dual relief case, removing oil gallery plugs.

Post by sideshow »

While I am from the "bigger hammer/sudden jolt" club, good ACVW machine shops will take care of them for you.

Try;
Slotted Tin Screws viewtopic.php?f=49&t=72933
Oil Relief Screw viewtopic.php?f=11&t=102279
Yeah some may call it overkill, but you can't have too much overkill.
Acavet
Posts: 25
Joined: Mon May 31, 2010 11:18 pm

Re: Dual relief case, removing oil gallery plugs.

Post by Acavet »

Image

German design, all it understands is force.
Ol'fogasaurus
Posts: 17881
Joined: Mon Nov 13, 2006 10:17 pm

Re: Dual relief case, removing oil gallery plugs.

Post by Ol'fogasaurus »

My goof, sorry about sending you off in another direction. :oops:

I have had a lot of problems removing them myself with not being able to remove one of them. I have seen guys make their own screw drivers with long, thick blades. It might be an option as the room may be lacking for the screwdrivers with that long of a blade. You used to be able to buy sockets with a screw driver blade like that but I have't noticed them for quite a while now.

Lee
Acavet
Posts: 25
Joined: Mon May 31, 2010 11:18 pm

Re: Dual relief case, removing oil gallery plugs.

Post by Acavet »

No problem Lee, it was good reading anyway.

I ended up using hammer and walk it around with chisel technique, took about 5 minutes to get them out.

Just have to buy new ones now, the old ones will still work just don't like the chiseled look on a motor.



Tony
User avatar
Dangermouse
Posts: 153
Joined: Mon Nov 14, 2005 7:15 pm

Re: Dual relief case, removing oil gallery plugs.

Post by Dangermouse »

Get these -

https://secure.cbperformance.com/catalo ... uctID=1489

then you never have to worry about it again :wink:
User avatar
turboblue
Posts: 3969
Joined: Fri Feb 07, 2003 12:01 am

Re: Dual relief case, removing oil gallery plugs.

Post by turboblue »

Ol'fogasaurus wrote: You used to be able to buy sockets with a screw driver blade like that but I have't noticed them for quite a while now.

Lee
I use a 3/8" drive drag link socket on an impact driver.

Image

Image

Never met a plug I couldn't get out............ 8)
Gary

Turbo VW Sand Drag Buggy
2013 Polaris Ranger 4x4
Image
My Website
Shop Facebook Page
Post Reply