Another ITB build thread

Fuel Supply & Ignition Systems
Steve Arndt
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Re: Another ITB build thread

Post by Steve Arndt »

Let us know. There are a lot of simple things to try. I had to "rotate" my pushrod tubes about 30 times to get them to seal.
damo99
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Re: Another ITB build thread

Post by damo99 »

hi i have a few questions 1- why doesn't any one use the standard injector position in the
gsxr throttle body
2- what sort of injectors are you useing as i don't want to run fuel rails
thanks
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grelland
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Re: Another ITB build thread

Post by grelland »

damo99 wrote:hi i have a few questions 1- why doesn't any one use the standard injector position in the
gsxr throttle body
2- what sort of injectors are you useing as i don't want to run fuel rails
thanks
1- mainly because they do not spray anywhere near the valve
2- standard bosch ones from a SAAB 900 T 185 cc/min
damo99
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Re: Another ITB build thread

Post by damo99 »

thanks for the reply
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grelland
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Re: Another ITB build thread

Post by grelland »

Short update again.

The PLX arrived on Saturday, and I finally got the chance to get some tuning done :)

After about an hour worth of tuning, it runs very well, and I am very pleased so far. It feels a lot crisper than the single plenum setup, and I expect it to be even better once I get hold on some longer air horns, and get some more tuning done.

If I only could locate the oil leak now, then I would be a happy man :)
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grelland
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Re: Another ITB build thread

Post by grelland »

not much to report, which is good :)

The Ghia serves as my daily driver, commuting daily to the office, and all is well.

I found the oil leak; it was in the juction between the case and the sump, so I simply removed the sump, and the engine is keeping it fluids to the inside :)

I play around with the various tuning options, and the thing that is annoying me the most right now, is the lack of positive idle stops on the butterflies. I had to flip the TBs around, so the idle stop now works as a WOT stop.... The result is that the idle speed is depending on the tension of the cable from the throttle pedal, and obviously that varies with temperature and a bunch of other parameters, so the idle speed varies from some 800 rpm to maybe 1500... The idle itself is nice and even, but the speed varies. That will be something for the winter's upgrade project ;)

I also replaced my old SAAB 900 turbo sourced injectors with a set of more modern 19cc ones, and it seems the atomization on these are better, as the engine ran quite a lot smoother with the new injectors. I also had to take out quite some amount of fuel from the map, indicating that even with a similar cc rating, the engine ran more efficiently with the newer injectors.

A relatively heavy Ghia with a very heavy driver and a moderately speced 1835 will never be a race-car, so I am now even more inspired than before to finish up the next step in my performance stage, so I will start pulling out all the parts I have gathered for the force-fed 2110 oxy-boxer project, and see what I am missing. Maybe the step from a NA 1835 to a turboed 2110 will be too big, so that I might end up driving it NA next summer, but the bottom line is "I need more POWER" :)

Here's a shot that proves that the car is indeed a daily driver. These are the bugs accumulated since last weekens'd wash:
bugs.jpg
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andy198712
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Re: Another ITB build thread

Post by andy198712 »

nice one mate! glad its running well for you!
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supaninja
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Re: Another ITB build thread

Post by supaninja »

Thats clean compared to the bugs on the front of the notch, I wear them as a badge of honor ;)

Glad to hear it's running good. I had to add a idle stop on one of my TB's.
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grelland
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Re: Another ITB build thread

Post by grelland »

Cleaned the bugs off :)
ghia clean.jpg
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grelland
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Re: Another ITB build thread

Post by grelland »

Time for an update.

Not too much to report, which is actually quite good :)

I am still using the Ghia as my daily transport, and have accumulated some 7000kms this summer. The engine just gets better and better as I constantly try different tuning settings. Lately I have focused on cold starts (It is almost down to freezing temps in the morning here now...) and I have come to a point wher it starts and idles nicely every morning without the need to touch the accelerator. This is without any fast idle valves or things like that.

As I mentionned, winter is approaching fast, and within a few weeks I have to put the Ghia away for the winter. They soak the roads in salt here, and I figure I have done enough welding on this car for a few years to come still...

All in all, I am very pleased with how these ITBs work. The engine responds well to my tuning inputs, and I have learned a ton of EFI-stuff and general engine management from this experience.

Since winters are long, I am well into planning this winters upgrades to the car, and it goes something like this:
-Fix the front-end. I have an alignment and/or steering box issue I need to sort out.
-Put back the dropped spindles
-Rear disks
-New wheels and tires
-New engine


When it comes to the engine, is the status that I have collected most parts for a 2110 oxy, and I have started a build thread in the type V section, but I am still in the thinking box when it comes to the induction system. The plan is to go turbo, but not the first summer. For the turbo version, I will use CB end castings and a German plenum. But I have still not concluded whether I will transfer the 40mm ITBs from my 185, or run it NA with the German plenum setup first. Time will show.

I will also go fully sequential
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Piledriver
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Re: Another ITB build thread

Post by Piledriver »

Read Steves latest thread//testing using the CB end castings vs. ITBs on a turbo motor.
You might reconsider...

http://www.shoptalkforums.com/viewtopic ... &start=115
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andy198712
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Re: Another ITB build thread

Post by andy198712 »

grelland wrote:
damo99 wrote:hi i have a few questions 1- why doesn't any one use the standard injector position in the
gsxr throttle body
2- what sort of injectors are you useing as i don't want to run fuel rails
thanks
1- mainly because they do not spray anywhere near the valve
2- standard bosch ones from a SAAB 900 T 185 cc/min

would mounting them closer to the head help or not possible?
Steve Arndt
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Re: Another ITB build thread

Post by Steve Arndt »

Piledriver wrote:Read Steves latest thread//testing using the CB end castings vs. ITBs on a turbo motor.
You might reconsider...

http://www.shoptalkforums.com/viewtopic ... &start=115

My tests were N/A, not turbo.

I would choose your hand built plenum and runners that you made over the CB end castings any day.

Steve
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grelland
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Re: Another ITB build thread

Post by grelland »

If the engine was to remain N/A I would not be in doubt, but for a turbo application, would your conclusion still hold up, Steve?
Steve Arndt
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Re: Another ITB build thread

Post by Steve Arndt »

I haven't tried a turbo.

Paul H. mentioned needing to run near double the boost through CB end castings compared to high flow ITBs to make the same power levels on the same engine. I hate linkage, and the tip in vacuum with ITBs. I plan to build an individual runner and single TB plenum for my engine.

Steve
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